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Methods and structures for protecting reticles from ESD failure

閱讀:779發(fā)布:2024-02-27

專利匯可以提供Methods and structures for protecting reticles from ESD failure專利檢索,專利查詢,專利分析的服務(wù)。并且A reticle that is modified to prevent bridging of the masking material (e.g., chrome) between portions of the lithographic mask pattern during an integrated circuit fabrication process. According to a first aspect, the modification involves electrically connecting the various portions of the lithographic mask pattern that balance charges generated in the portions during fabrication processes. In one embodiment, sub-resolution wires that extend between the lithographic mask pattern portions facilitate electrical conduction between the mask pattern portions, thereby equalizing dissimilar charges. In another embodiment, a transparent conductive film is formed over the lithographic mask pattern to facilitate conduction. In accordance with a second aspect, the modification involves separating the various portions of the lithographic mask pattern into relatively small segments by providing sub-resolution gaps between the various portions, thereby minimizing the amount of charge that is generated on each portion.,下面是Methods and structures for protecting reticles from ESD failure專利的具體信息內(nèi)容。

What is claimed is:1. A reticle comprising a lithographic mask pattern formed thereon for optically transferring the lithographic mask pattern onto a semiconductor substrate during an integrated circuit fabrication process, wherein the lithographic mask pattern includes an elongated mask pattern portion for optically transferring a continuous elongated shadow on the semiconductor substrate, and wherein the elongated mask pattern portion includes first and second segments separated by a sub-resolution gap such that the first segment is electrically isolated from the second segment.2. The reticle according to claim 1, wherein a width of the sub-resolution gap is less than a resolution value defined by the fabrication process.3. The reticle according to claim 1, further comprising a grid of intersecting sub-resolution grooves, wherein the sub-resolution gap is formed by a portion of one of the sub-resolution grooves that intersects the elongated mask pattern portion.4. The reticle according to claim 3, wherein a width of each of the sub-resolution grooves is less than a resolution value defined by the fabrication process.5. The reticle according to claim 4, wherein the elongated mask pattern structure comprises chrome.

說明書全文

FIELD OF THE INVENTION

The present invention relates to the fabrication of integrated circuits, and more particularly to reticles (masks) used during the fabrication of integrated circuits.

BACKGROUND

Integrated circuit (IC) design typically utilizes computer simulation tools to help create a circuit schematic, which typically includes individual devices that are coupled together to perform a certain function. To actually fabricate an IC that performs this function, the circuit schematic must be translated into a physical representation known as a layout using computer-aided design (CAD) tools. The layout translates the discrete circuit elements of the circuit schematic into shapes that are used to construct the individual physical components of the circuit, such as gate electrodes, field oxidation regions, diffusion regions, and metal interconnections.

CAD tools that generate the layout are usually structured to function under a set of predetermined design rules in order to produce a functional circuit. These design rules are often determined by certain processing and design limitations defined by the particular IC fabrication process to be used, such as design rules defining the space tolerance between devices or interconnect lines that prevent undesirable interaction between devices or lines. Design rule limitations are frequently referred to as critical dimensions. For example, a critical dimension of a circuit is commonly defined as the smallest width of a line or the smallest space between lines that can be supported by an IC fabrication process. Consequently, the critical dimension determines the overall size and density of the IC.

The layout is optically transferred onto a semiconductor substrate using a series of lithographic reticles (masks) and an exposure tool. Photolithography is a well-known process for transferring geometric shapes (mask pattern portions) present on each reticle onto the surface of a semiconductor substrate (e.g., a silicon wafer) using the exposure tool (e.g., an ultra-violet light source). In the field of IC lithographic processing, a photosensitive polymer film called photoresist is normally applied to the wafer and then allowed to dry. The exposure tool is utilized to expose the wafer with the proper geometrical mask patterns by transmitting UV light or radiation through the reticles. After exposure, the wafer is treated to develop the mask images transferred to the photosensitive material. These masking images are then used to create the device features of the circuit.

An important limiting characteristic of the exposure tool is its resolution value. The resolution value for an exposure tool is defined as the minimum mask pattern feature that the exposure tool can repeatedly expose onto the wafer.

FIG. 1

is a perspective view showing a simplified conventional reticle

100

that is being used during the optical transfer of an integrated circuit portion onto a semiconductor substrate

110

. Reticle

100

includes an opaque masking material (e.g., chrome) that is deposited on a transparent substrate

102

and etched to form a lithographic mask pattern

105

. During an integrated circuit fabrication process, ultra-violet (UV) light or radiation emitted from an exposure tool (not shown) is transmitted through reticle

100

, thereby forming an image

112

of mask pattern

105

on semiconductor substrate

110

. As indicated by the tapered dashed lines in

FIG. 1

, the lithographic process typically utilizes an optical reduction system such that image

112

is substantially smaller than (e.g., ?) the size of lithographic mask pattern

105

. Note that the resolution values of mask pattern

105

are indicated as a width W of a mask pattern portion

106

, and a space S between mask pattern portion

106

and mask pattern portion

107

. Width W and space S represent the smallest dimensions that can be repeatedly transferred onto semiconductor substrate

110

by the exposure tool, and produce structures meeting the critical dimensions defined by the IC fabrication process.

FIG. 2

is a plan view showing a portion of reticle

100

in which some of the masking material has melted and formed a bridge

210

between mask pattern portions

106

and

107

, thereby generating flaws in the IC formed on semiconductor substrate

110

(see FIG.

1

).

Space S continues to decrease as improved stepper designs have allowed the resolution values of fabrication processes to decrease, thereby increasing the likelihood of charge transfer between portions

106

and

107

. Eventually, as is being experienced with state-of-the-art fabrication processes, the combination of charge stored in mask pattern portions

106

and

107

and the small space S separating these portions results in melting of the masking material to form bridge

210

.

What is needed is a structure and method that prevent bridging of the masking material between adjacent portions of the mask pattern, thereby facilitating the development of fabrication processes that define smaller resolution values.

SUMMARY

The present invention is directed to a reticle that is modified to prevent bridging of the masking material (e.g., chrome) between adjacent portions of the lithographic mask pattern during an IC fabrication process. As described above, this bridging effect is caused when dissimilar charges that are generated in adjacent mask pattern portions cause the masking material to melt and flow between the mask pattern portions. The present invention prevents bridging by either equalizing or minimizing these dissimilar charges, thereby reducing the potential between adjacent portions below that required to melt the masking material to form undesirable bridges. Accordingly, the present invention facilitates the development of fabrication processes that define ever-smaller resolution values.

According to a first aspect of the present invention, a reticle is modified to provide electrical connections between the various portions of the lithographic mask pattern, thereby balancing dissimilar charges generated in the portions during fabrication processes.

In one embodiment, sub-resolution wires are provided between the mask pattern portions to balance dissimilar charges. The sub-resolution wires are less than the resolution value of an associated exposure tool, and therefore do not generate lithographic features on the underlying semiconductor substrate during the fabrication process. When dissimilar charges are generated in adjacent mask pattern portions, a current is generated in the sub-resolution wire extending between the mask pattern portions, thereby preventing bridging of the masking material by balancing the dissimilar charges.

In another embodiment, a method for generating the reticle having sub-resolution wires includes combining data defining the lithographic mask pattern with frame data defining a grid of intersecting sub-resolution lines. A lithographic mask pattern is then formed on a surface of the reticle using the combined data according to known techniques. The combined lithographic pattern includes at least one sub-resolution wire extending between adjacent mask portions such that, when dissimilar charges are generated in the adjacent mask pattern portions during the fabrication process, current flows through the sub-resolution wire to equalize the charges.

In another embodiment of the present invention, a transparent conductive film is formed under or over the lithographic mask pattern to balance dissimilar charges that are generated in adjacent mask pattern portions. Because the conductive film (e.g., Indium-Tin Oxide (ITO) or Molybdenum Silicide (MoSi) less than 50 angstroms thick) is transparent, it does not generate lithographic features on the underlying semiconductor substrate during the fabrication process. When higher frequency radiation is used to expose the photoresist, mask materials may be different, for example when x-ray radiation is used, tantalum may be used for forming the opaque pattern regions and aluminum for forming the transparent conductive regions. When dissimilar charges are generated in adjacent mask pattern portions, a current is generated in sections of the transparent conductive film extending between the mask pattern portions, thereby preventing bridging of the masking material by balancing the dissimilar charges.

In accordance with a second aspect of the present invention, a reticle is modified to break elongated portions of the lithographic mask pattern into relatively small segments that are separated by sub-resolution gaps. The sub-resolution gaps are less than the resolution value, and therefore do not generate lithographic features on the underlying semiconductor substrate during the fabrication process. In other words, the lithographic image formed on the underlying semiconductor substrate is a continuous elongated structure that is not separated into segments. By separating the elongated portions into smaller segments on the reticle, the amount of charge generated on each segment is minimized, thereby reducing the potential between adjacent portions of the lithographic mask pattern and preventing bridging of the masking material.

In another embodiment, a method for generating the reticle having elongated mask portions separated by sub-resolution gaps includes combining data defining the lithographic mask pattern with data defining a grid of intersecting sub-resolution grooves. A lithographic mask pattern is then formed on a surface of the reticle using the combined data according to known techniques. Each elongated portion of the combined lithographic pattern is separated into at least two segments by a sub-resolution gap, which is part of one of the grooves, such that the segments are electrically isolated.

The present invention will be more fully understood in view of the following description and drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1

is a perspective view showing a conventional reticle and a semiconductor substrate;

FIG. 2

is a plan view showing a portion of the conventional reticle after mask damage caused by ESD;

FIG. 3

is a perspective view including a reticle formed in accordance with a first embodiment of the present invention;

FIG. 4

is a plan view showing a portion of the reticle shown in

FIG. 3

;

FIG. 5

is an exploded perspective view depicting the formation of a reticle in accordance with another embodiment of the present invention;

FIG. 6

is a plan view showing a portion of the reticle shown in

FIG. 5

;

FIGS.

7

(A) and

7

(B) are perspective views showing portions of reticles formed in accordance with two additional embodiments of the present invention;

FIGS.

8

(A) and

8

(B) are cross-sectional elevation views taken along line

8

A—

8

A of FIG.

7

(A) and line

8

B—

8

B of line

7

(B), respectively;

FIG. 9

is an exploded perspective view depicting the formation of a reticle in accordance with another embodiment of the present invention; and

FIG. 10

is a plan view showing a portion of the reticle shown in FIG.

9

.

DETAILED DESCRIPTION

The present invention is directed to a reticle that is modified to prevent bridging of the masking material (e.g., chrome) between adjacent portions of the lithographic mask pattern during an IC fabrication process. Evidence shows that this bridging problem may be due to electro-static discharge (ESD), which is caused by dissimilar charges stored on the adjacent pattern portions

106

and

107

of mask pattern

100

. These dissimilar charges may be generated by the rapid movement of reticle

100

by, for example, a stepper apparatus. The modifications provided in accordance with the present invention address the bridging problem either by balancing these dissimilar charges, or by minimizing these dissimilar charges, thereby reducing the potential between adjacent portions below that required to generate the masking material bridging problem. In accordance with a first aspect of the present invention, electrical connections are provided between the various portions of the lithographic mask pattern formed on a reticle, thereby balancing the dissimilar charges generated in adjacent portions. Exemplary reticles incorporating the first aspect are described below with reference to FIGS.

3

-

8

(B). In accordance with a second aspect of the present invention, the dissimilar charges are minimized by separating relatively large portions of the lithographic mask pattern into relatively small segments, thereby greatly decreasing the capacitance (i.e., charge-storing ability) of each portion. A reticle incorporating this second aspect is described below with reference to

FIGS. 9 and 10

.

As used herein, the term “sub-resolution” refers to a mask feature size that is less than the resolution value of an exposure tool utilized to form an IC during a fabrication process. By definition, a sub-resolution feature is not transferred onto a semiconductor substrate during a lithographic process of the fabrication process that utilizes the reticle upon which the sub-resolution feature is formed. Accordingly, a sub-resolution wire is a wire formed on a reticle that has a width less than the resolution value defined by the fabrication process in which the reticle is intended to be used. Similarly, a sub-resolution gap is a space between two masking material portions formed on a reticle that has a width less than the resolution value defined by the fabrication process in which the reticle is intended to be used. In some embodiments, a sub-resolution feature line/space is smaller than the smallest (narrowest) line/space that can be printed by a mask house (e.g., one-fourth of the resolution value).

FIG. 3

is a perspective view showing a reticle

300

formed in accordance with a first embodiment of the present invention. Reticle

300

includes a transparent substrate (e.g., quartz) having a lithographic mask pattern

315

formed thereon. Mask pattern

315

is formed from a layer of opaque masking material (e.g., chrome) that is etched using known techniques. Similar to the sample mask pattern utilized in the description of conventional mask

100

(see FIG.

1

), mask pattern

315

includes several elongated mask pattern portions (e.g., portion

306

and portion

309

), and several relatively localized mask pattern portions (e.g., portion

307

and portion

308

).

In accordance with the first embodiment, mask pattern

315

is modified over conventional masks to include several sub-resolution wires

320

that electrically connect adjacent mask pattern portions. For example, elongated mask pattern portion

306

is connected to mask pattern portion

307

by a first sub-resolution wire

320

(

1

), mask pattern portion

307

is connected to mask pattern portion

308

by a second sub-resolution wire

320

(

2

), and mask pattern portion

308

is connected to elongated mask pattern portion

309

by a third sub-resolution wire

320

(

3

).

Also shown in

FIG. 3

is a semiconductor substrate

310

upon which lithographic mask pattern

305

is optically transferred during a lithographic step of an integrated circuit fabrication process. According to the present invention, only the mask pattern portions (e.g., portions

306

-

309

) of lithographic mask pattern

315

are transferred onto semiconductor substrate

310

during the lithographic step. Because the width of each sub-resolution wire

320

is less than the resolution value defined by the fabrication process, none of the sub-resolution wires

320

are optically transferred onto semiconductor substrate

310

. For example,

FIG. 3

shows an image (shadow) portion

312

(

1

) formed on semiconductor substrate

310

that is optically transferred from a portion of reticle

300

that includes sub-resolution wire

320

(

4

). As indicated in image portion

312

(

1

), due to its small width, no image is formed on semiconductor substrate

312

that corresponds with sub-resolution wire

320

(

4

). Similarly, none of the other sub-resolution wires incorporated into lithographic mask pattern

305

are optically transferred onto semiconductor substrate

310

.

FIG. 4

is a plan view showing a portion of reticle

300

that includes image portions

306

through

309

. As discussed above, bridging of the mask material between adjacent mask pattern portions in conventional reticles is caused by dissimilar charges that are built up during a fabrication process. In accordance with the first embodiment, the sub-resolution wires balance these dissimilar charges by providing a conductive path between the adjacent mask pattern portions. For example, when dissimilar charges are generated in mask pattern portions

306

and

307

, a current is generated in sub-resolution wire

320

(

1

) that extends between these mask pattern portions (the current is indicated by the dashed line through sub-resolution wire

320

(

1

)). This current discharges the more positive of the two dissimilar charges stored on mask pattern portions

306

and

307

to the more negative charge until these charges are balanced. Similarly, dissimilar charges between mask pattern portions

307

and

308

are balanced by a current flowing through sub-resolution wire

320

(

2

), and dissimilar charges between mask pattern portions

308

and

309

are balanced by a current flowing through sub-resolution wire

320

(

3

). By balancing dissimilar charges in this manner, the present invention prevents bridging of the masking material between adjacent mask pattern portions, thereby facilitating the development of fabrication processes that define ever-smaller resolution values and critical dimensions.

FIG. 5

is an exploded perspective view depicting a process for forming a reticle

500

in accordance with another embodiment of the present invention. Depicted above reticle

500

are graphical representations of data components that are combined using CAD (software) tools to form the lithographic mask pattern of reticle

500

. Specifically, pattern data

510

is combined with frame data

520

to produce the lithographic mask pattern on a transparent substrate

502

. As indicated in

FIG. 5

, pattern data

510

includes data representing several discrete portions, including portions

516

through

519

, that are to be formed on reticle

500

. Frame data

520

includes a peripheral region

521

and multiple intersecting vertical lines

523

and horizontal lines

524

. Each of the vertical lines

523

and horizontal lines

524

has a sub-resolution width. When pattern data

510

is combined with frame data

520

, and the combined data is used to generate a lithographic mask pattern on transparent substrate

502

, the resulting mask pattern portions (e.g., portions

536

through

539

) are inter-connected by a grid of vertical sub-resolution line segments (wires)

533

and horizontal sub-resolution line segments (wires)

534

. Similar to the first embodiment (described above) these sub-resolution wires provide paths through which dissimilar charges are balanced. In addition, these sub-resolution wires allow these charges to be discharged to a peripheral frame region

531

, which forms an equipotential plane.

FIG. 6

is a plan view showing a portion of reticle

500

in additional detail. Shading is provided to indicate portions of reticle

500

that are covered by masking material (e.g., chrome), and the non-shaded portions indicate etched portions through which the upper surface of transparent substrate

502

(see

FIG. 5

) is exposed. Specifically, mask pattern portions

536

through

539

, which are formed in accordance with pattern data

510

, have widths that are equal to or greater than an associated fabrication process resolution value. Sub-resolution wires that are formed in accordance with frame data

520

(see

FIG. 5

) interconnect these portions. For example, a horizontal line of frame data

520

is superimposed on pattern data

520

to form a first sub-resolution wire

534

(

1

) connected between peripheral frame region

531

to pattern portion

536

, a second sub-resolution wire

534

(

2

) that is connected between pattern portion

536

and pattern portion

537

, a third sub-resolution wire

534

(

3

) connected between pattern portion

537

and pattern portion

539

, etc. Similarly, a vertical line of frame data

520

is superimposed on pattern data

520

to form a first sub-resolution wire

533

(

1

) connected between peripheral frame region

531

and pattern portion

538

, a second sub-resolution wire

533

(

2

) connected between pattern portion

538

and pattern portion

537

, and a third sub-resolution wire extending upward from pattern portion

537

. Note that a charge generated in, for example, pattern portion

537

can be discharged to peripheral frame region

531

via sub-resolution wires

534

(

1

), pattern portion

536

, and sub-resolution wire

534

(

2

). Accordingly, dissimilar charges generated in the mask pattern portions of reticle

500

are balanced or discharged, thereby preventing the mask material bridging problem associated with conventional reticles.

FIG.

7

(A) is a perspective view showing a portion of a reticle

700

formed in accordance with another embodiment of the present invention. Reticle

700

includes a transparent substrate

702

upon which is formed a lithographic mask pattern in accordance with the methods described above. However, unlike the specific embodiments described above, reticle

700

includes a transparent conductive film

710

that is formed over the lithographic mask pattern to balance dissimilar charges that are generated in adjacent mask pattern portions.

FIG.

8

(A) is a cross-sectional elevation view taken along line

8

A—

8

A of FIG.

7

(A), and shows a portion of reticle

700

located between a UV light source and a semiconductor substrate (wafer). Note that transparent conductive film

710

is formed on top of mask pattern portions

706

and

707

, which reflect UV light, and is also formed on exposed portions of transparent substrate

702

, through which UV light passes to expose corresponding portions of the semiconductor substrate. Because conductive film

710

(e.g., Indium-Tin oxide (ITO), thin Molybdenum Silicide (MoSi), or thin aluminum) is transparent, it does not generate lithographic features on the underlying semiconductor substrate during the fabrication process. However, when dissimilar charges are generated in adjacent mask pattern portions

706

and

707

, a current is generated in section

710

(

1

) of transparent conductive film

710

, thereby preventing bridging of the masking material by balancing the dissimilar charges.

FIG.

7

(B) is a perspective view showing a portion of a reticle

750

formed in accordance with yet another embodiment of the present invention. Reticle

750

includes a transparent substrate

752

upon which is formed a transparent conductive film

760

, and further includes a lithographic mask pattern formed on transparent conductive film

760

in accordance with the methods described above. Similar to transparent conductive film

710

(described above with reference to FIG.

7

(A)), transparent conductive film

760

provides conductive paths that balance dissimilar charges generated in adjacent mask pattern portions of the lithographic mask pattern.

FIG.

8

(B) is a cross-sectional elevation view taken along line

8

B—

8

B of FIG.

7

(B), and shows a portion of reticle

750

located between a UV light source and a semiconductor substrate (wafer). Note that transparent conductive film

760

is formed between mask pattern portions

756

and

757

, which reflect UV light, and an upper surface of transparent substrate

752

. Because conductive film

760

(e.g., ITO or MoSi having a thickness of 50 angstroms) is transparent, it does not generate lithographic features on the underlying semiconductor substrate during the fabrication process. Further, because conductive film

760

is formed directly on transparent substrate

752

, there is less chance of interference with UV rays near the edges of the mask pattern portions (e.g., mask pattern portions

756

and

757

). As in the embodiment shown in FIG.

8

(A), when dissimilar charges are generated in adjacent mask pattern portions

756

and

757

, a current is generated in section

760

(

1

) of transparent conductive film

760

, thereby preventing bridging of the masking material by balancing the dissimilar charges. Further, because conductive film

760

is formed directly on transparent substrate

752

, there is less chance of interference with UV rays near the edges of the mask pattern portions (e.g., mask pattern portions

756

and

757

).

In accordance with the second aspect of the present invention, a reticle is modified to break elongated portions of the lithographic mask pattern into relatively small segments that are separated by sub-resolution gaps. The present inventors believe a significant increase in mask material bridging is due to charges generated in elongated mask portions, which act like antennae during the fabrication process. The second aspect of the present invention reduces this antenna effect by segmenting the elongated mask portions. Similar to the first aspect, described above, the sub-resolution gaps utilized to segment the elongated mask portions are less than the resolution value, and therefore do not generate lithographic features on the underlying semiconductor substrate during the fabrication process.

FIG. 9

is an exploded perspective view depicting the formation of a reticle

900

formed in accordance with the second aspect of the present invention. Depicted above reticle

900

are graphical representations of data components that are combined using CAD (software) tools to form the lithographic mask pattern of reticle

900

. Specifically, pattern data

910

is combined with frame data

920

to produce the lithographic mask pattern on a transparent substrate

902

. As indicated in

FIG. 9

, pattern data

910

includes data representing several discrete portions, including portions

916

through

919

. Frame data

920

includes a peripheral region

921

and multiple intersecting vertical grooves

923

and horizontal grooves

924

. Each of the vertical grooves

923

and horizontal grooves

924

has a sub-resolution width. When pattern data

910

is combined with frame data

920

, and the combined data is used to generate a lithographic mask pattern on transparent substrate

902

, the resulting mask pattern portions (e.g., portions

936

through

939

) are segmented by vertical sub-resolution gaps

933

and horizontal sub-resolution gaps

934

. For example, elongated mask pattern portion

936

is separated into several segments by horizontal gaps

934

. By separating elongated portion

936

into smaller segments on reticle

900

, the amount of charge generated on each segment is reduced, thereby preventing bridging of the mask material by reducing the potential between elongated portion

936

and adjacent mask portions (e.g., mask portions

937

and

938

) of the lithographic mask pattern. However, because horizontal gaps

934

have sub-resolution widths, a lithographic image formed on an underlying semiconductor substrate by elongated mask pattern portion

936

is a continuous elongated structure that is not separated into segments.

FIG. 10

is a plan view showing a portion of reticle

900

in additional detail. Shading is provided to indicate portions of reticle

900

that are covered by masking material (e.g., chrome), and the non-shaded portions indicate etched portions through which the upper surface of transparent substrate

932

(see

FIG. 9

) is exposed. Specifically, mask pattern portions

936

through

939

, which are formed in accordance with the combined pattern data

910

and frame data

920

, are indicated as separated into segments by sub-resolution gaps that are defined by the vertical grooves

923

and horizontal grooves

924

of the frame data (see FIG.

9

). For example, a first horizontal groove

934

(

1

) forms a sub-resolution gap

934

(

1

A) that separates elongated pattern portion

936

into segments

936

(

1

) and

936

(

2

), and a second horizontal groove

934

(

2

) forms a sub-resolution gap

934

(

2

A) that separates segments

936

(

2

) and

936

(

3

). In one embodiment, each segment of elongated pattern portion

936

(e.g., segment

936

(

2

)) has a length of 3,000 angstroms or less. Accordingly, a charge generated in, for example, segment

936

(

1

) is substantially less than a charge generated in non-segmented pattern portion

936

. Accordingly, dissimilar charges generated in the mask pattern portions of reticle

500

are minimized, thereby preventing the mask material bridging problem associated with conventional reticles.

As indicated in

FIG. 10

, first horizontal groove

934

(

1

) also intersects pattern potions

937

and

939

, thereby separating these pattern portions into smaller segments. In an alternative embodiment, design rules incorporated into the CAD tool implementing the present invention may prevent the segmentation of relatively small (localized) mask pattern portions, such as pattern portions

937

and

938

.

Similar to the horizontal grooves, vertical grooves

933

(

1

) through

933

(

3

) of frame data

920

are superimposed on pattern data

520

to form a sub-resolution gaps. For example, groove

933

(

2

) separates pattern portion

937

into segments

937

(

1

) and

937

(

2

). In one embodiment, design rules incorporated into the CAD tool implementing the present invention may align grooves along the edges of mask pattern portions that are close to the resolution value. For example, vertical grooves

933

(

1

) and

933

(

3

) are aligned with the edges of elongated mask portions

936

and

939

, thereby preventing narrowing of the widths of these portions below the resolution value.

As suggested above, in addition to the specific embodiments disclosed herein, other modifications to conventional reticles are also possible that fall within the spirit and scope of the present invention. Therefore, the invention is limited only by the following claims.

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